Application

Home / Application / Mutual inductors

Mutual inductors

2025-09-11

The structural characteristic of an instrument transformer is that coils, iron cores, and metal conductors are cured with epoxy resin through vacuum casting or APG (Automatic Pressure
Gelation) process. Epoxy resin has a high modulus and brittleness, and there is a significant difference in linear expansion coefficient between epoxy resin and metal coils/conductors.
During the thermosetting molding process, factors such as curing shrinkage, environmental temperature variation, and temperature rise caused by electrical load, leading to epoxy cast transformers being subjected to multi-dimensional coupled stress, which is prone to product cracking and damage, as well as insulator life degradation induced by mechanical, electrical, and thermal factors; cast dry-type transformers thus face reliability risks. The quality of epoxy resin is one of the key factors to address these risks.
Epoxy resin for transformer products is required to have low viscosity and good fluidity; excellent low-temperature resistance, strong crack resistance, superior electrical performance, and low partial discharge, while also possessing good environmental friendliness.

Xrun APG Casting Epoxy Resin for Instrument Transformers

Formula Tg(℃) Characteristics and Properties
HE-216/HH-216/X12=100/100/300 >60 Excellent crack resistance and good electromechanical properties
HE-2707A/HE-2707B/X12=100/100/380 >80 Low viscosity,ultra-low temperature resistance, good electromechanical properties, and low partial discharge
HE-2709A/HE-2709B/X12/100/100/380 >85 Low viscosity, excellent crack resistance, and good electromechanical properties
HE-2841A/HE-2841B/X12=100/80/350 >80 Low viscosity, superior crack resistance, and good electromechanical properties
HE-2842/HH-2842/X12=100/80/320 >75 Superior crack resistance,
and good electromechanical properties
HE-3431A/HE-3431B/X12=100/100/350 >70 Low viscosity, superior crack resistance, and good electromechanical properties. Casting process.
HE-411/HH-102/X12=100/40/220 >110 Solid system, good thermal properties, and excellent electromechanical properties
HE-5272/HH-5272/X12=100/100/300 >60 Outdoor applicability,ultra-low temperature resistance, and good electromechanical properties
HE-5072/HH-5072/X12=100/80/350 >70 Outdoor applicability, good crack resistance, and excellent electromechanical properties
HE-8272A/HE-8272B/X12=100/100/350 >80 Low viscosity, superior crack resistance, and good electromechanical properties
HE-8531A/HE-8531B/X12=100/100/350 >60 Low viscosity, superior crack resistance, and good electromechanical properties
HE-8917A/HE-8917B/X12=100/90/320 >70 Good crack resistance and flame-retardant VO
HE-8918A/HE-8918B/X12=100/90/320 >80 Superior crack resistance and good electromechanical properties
HW-2916A/HW-2916B=100/100 >90 Ultra-low temperature resistance, suitability for large-scale products, and excellent electromechanical properties
HW-2918A/HW-2918B=100/100 >100 Ultra-low temperature resistance, suitability for large-scale products, and good electromechanical properties