Epoxy Resin Systems For HV Products

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Form of matter
  • Solid state
  • Liquid state
  • Adjustable Formula
Glass transition temperature
  • 50-60℃
  • 60-70℃
  • 70-80℃
  • 80-90℃
  • 90-100℃
  • 100-110℃
  • 110-120℃
  • 120-130℃
  • 130-140℃
  • 140-150℃
  • 150-160℃
  • 160-170℃
  • 170-180℃
  • 180-190℃
Craft
  • APG
  • Vacuum casting
  • Potting
  • Coating
  • Casting
  • Impregnation
Application
  • Indoor and outdoor switches
  • Transformers
  • Mutual inductors
  • Electric reactor
  • Insulating tie rods
  • Curing at room temperature
  • High toughness, non-toxic and flame-retardant
  • Electrical components
  • For outdoor electrical insulation
Classification
  • Epoxy additive
  • Epoxy insulating glue
  • --Epoxy Resin Systems For HV Products
  • --Epoxy Systems for Dry-Type Transformers
  • --Epoxy Resin System for MV & HV Insulation Parts with APG Process
  • --Flame-Retardant Epoxy Resin Systems
  • --Epoxy Resin Systems for Electric Insulation of High Thermal Conductivity
  • --Epoxy Systems for CT/VT
  • --Epoxy Resin Systems Curing at Ambient Temperature
  • --Epoxy Resin Systems for Outdoor Electrical Insulation
  • --Epoxy Resin Systems for Electric Composite
  • --Flexible Epoxy Resin System
  • --Polyurethane Series Insulating Adhesive
  • PU insulating glue
  • Special filler
  • Auxiliary materials
Characteristics
  • Ultra-High Viscosity
  • Good adhesion
  • Good insulation
  • Low water absorption
  • UItra-Low-Temperature Resistance
  • Low-Temperature Resistance
  • Good electromechanical properties
  • Low partial discharge
  • Low viscosity
  • Flame- retardant
  • High crack resistance
  • Room temperature curing
  • Smooth surface
  • Low temperature rise
  • High TG
  • Long usable time
  • UV resistance
  • Fithy resistance
  • Goog processability
  • High thermal conductivity
  • Interfacial conductivity
  • Environmentally friendly
  • Safe
  • Flexible
  • Low stress
  • Crack-resistant
  • Resistant to thermal shock
  • Flame retardant
  • Low density
  • No sagging
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Epoxy Resin Systems For HV Products

High-voltage GIS switch insulating parts, high-voltage cable joint epoxy insulating parts, high-voltage GIL three-pole insulators and other key components of high-voltage electrical equipment. The structural characteristics of these parts are formed by embedding or integrating metal conductors in epoxy resin, and they mainly operate in the insulating SF6 gas environment.
They need to withstand multiple sources of stress: mechanical loads from conductor weight, equipment mechanical forces, pressure of insulating gas and electrodynamic forces, thermal stress caused by current or environmental temperature changes, and natural environmental resonance, etc. High electric field intensity, discharge arcs and strong acid decomposition of arc insulation gas can cause damage. The high-temperature curing of epoxy resin generates shrinkage stress, and the thermal expansion coefficients of epoxy resin and the materials of the embedding or embedded parts are different, resulting in internal stress in the epoxy insulating structural components. The epoxy resin material used for the insulation of high-voltage electrical equipment must have excelent multi-dimensional comprehensive performance such as mechanical, electrical, thermal and chemical properties, and it must achieve near-zero risk management.

XRUN has already established a complete system of high-voltage epoxy resins. According to the supply form, they are divided into three systems: solid epoxy resins, liquid epoxy resins, and composite epoxy with pre-added fillers. According to the application processing, it can be divided into two systems: vacuum casting process and APG process. According to the type of fillers, it is divided into alumina and silica oxide systems. According to the TG value, it is classified into three categories, namely the range of 100-130°C, 130-150°C and above 150°C.

Solid epoxy resins for HV electrical applications

Formula tg(℃) Application process
HE-411/HH-411/FG3 105-120 Vacuum casting process
HE-412/HH-106/FG3 105-120 Vacuum casting process
HE-412L/HH-4902/FG3 115-130 Vacuum casting process
HE-4112/HH-4112/FG3 115-130 Vacuum casting process
HE-4861/HH-4861/FG3 130-145 Vacuum casting process
HE-2150A/B/FG3 150-165 Vacuum casting process

Note: FG3 is a alumina filler

Liquid epoxy resin for HV electrical applications

Formula tg(℃) Application process
HE-428/HH-428/FG3 110-125 Vacuum casting process, APG process
HE-4815/HH-4815/FG3 105-120 Vacuum casting process, APG process
HE-428T/HH-428T/FG3 100-115 Vacuum casting process, APG process
HW-428A/B, prefilled 110-125 Vacuum casting process, APG process
HW-4285A/B, prefilled 130-145 Vacuum casting process, APG process
HW-4150A/B, prefilled 150-165 Vacuum casting process, APG process

Note: FG3 is a alumina filler

News Updates
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  • 2025-09-11

    Founded on Sept.9th,1999, Xrun is a professional company of electrical insulation materials. With the advantage of speciality, Xrun focuses on R&D...

  • 2025-09-11

    The project "Epoxy Nanocomposites for Ultra-High Voltage Electrical Equipment and Key Application Technologies" is a national key research and develop...

  • 2025-09-11

    Our company has successfully developed a new type of high-toughness, non-toxic, and flame-retardant epoxy resin material. After third-party testing, t...

About Xrun Resin
Founded on Sept.9th,1999, Xrun is a professional company of electrical insulation materials. With the advantage of speciality, Xrun focuses on R&D of epoxy resin and polyurethane insulating glue as well as the production, serving for electrical facilities. There are two factories(located in Jiading District & Songjiang District in Shanghai, China) and an R&D Institute. With more than 100 employees, it adopts automatic production and digital management. So far, Xrun has supplied the market with more than 180 thousand tons of epoxy materials for electrical insulation. As a company in the field, Xrun has undertaken several national projects of the domestication of new epoxy materials for electrical insulation.
1999

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